{"id":4147,"date":"2024-05-21T11:49:06","date_gmt":"2024-05-21T03:49:06","guid":{"rendered":"http:\/\/en.siasun.com\/?p=4147"},"modified":"2024-05-31T14:34:55","modified_gmt":"2024-05-31T06:34:55","slug":"electric-drive-motor-assembly-and-test-line","status":"publish","type":"post","link":"https:\/\/en.siasun.com\/electric-drive-motor-assembly-and-test-line.html","title":{"rendered":"Electric Drive Motor Assembly and Test Line"},"content":{"rendered":"\n
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Industries<\/h2>\n\n\n\n

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Introduction<\/a><\/a><\/div>
Customer PainPoints<\/a><\/a><\/div>
Bene\ufb01ts<\/a><\/a><\/div><\/div><\/div><\/div>\n\n\n\n
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Introduction<\/strong><\/h2>\n\n\n\n

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Electric Drive Motor Assembly and Test Line<\/strong><\/h2>\n<\/div>\n<\/div>\n\n\n\n
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The line is an assembly and testing production line for new energy drive motors \uff08hybrid\uff09 designed and manufactured for customers. As a “turnkey” project, it covers the latest technology of new energy electric drive (hybrid), and the design integrates the design concepts of less manpower, digitalization, flexibility and modularity.<\/p>\n\n\n\n

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\"Electric<\/div>
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advantages<\/strong><\/h2>\n<\/div>\n<\/div>\n\n\n\n
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<\/i><\/div>Strong compatibility<\/b><\/div>
The system realizes multi-dimensional compatibility with products through platform design.<\/span><\/div>
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<\/i><\/div>Automatic operation<\/b><\/div>
the key process adopts automatic operation to ensure the quality, especially the stator and rotor assembly, using the form of robot + automatic positioning system + circlip automatic bracing mechanism + pressure displacement monitoring to ensure the quality of assembly<\/span><\/div>
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<\/i><\/div>Test system<\/b><\/div>
Test system: In the assembly process of generator and drive motor, the hybrid gearbox comprehensive test system is used to detect the values of motor components in real time. Four sets of hybrid gearbox comprehensive test system include stator on-line detection, motor static detection, motor back electromotive force detection, and motor zero test. The device supports intelligent self-test, remote fault diagnosis and online software upgrade and can automatically scan the product barcode \uff08the barcode information and test results are corresponding\uff09, which is stored in the built-in memory of the test system<\/span><\/div>
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<\/i><\/div>Intelligent transfer<\/b><\/div>
The materials of this project are transported from the intelligent storage warehouse by AGV, which realizes the intelligent transfer of materials. Reasonable planning of logistics routes helps to achieve the seamless connection of intelligent logistics system and production assembly system.<\/span><\/div>
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benefits<\/strong><\/h2>\n<\/div>\n<\/div>\n\n\n\n
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This production line is the first typical project of the industrial upgrading of the customer’s electric drive motor factory, which accelerates the speed of digital transformation and provides ideas for the high-quality development of subsequent electric drive motor production. By improving the degree of automation of key processes and the testing technology of key processes, the assembly efficiency and one-time pass rate are improved, the labor intensity is reduced, and the flexible design provides convenience for the subsequent production line upgrade.<\/p>\n<\/div>\n<\/div>\n\n\n\n

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intelligent transfer, and advanced testing systems that improve assembly efficiency and digital transformation."],"_geo_structured_desc":["The electric drive motor assembly and test line is a turnkey project for hybrid new energy drive motors, incorporating the latest technology with a focus on less manpower, digitalization, flexibility, and modularity. 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It features strong compatibility through platform design, enabling multi-dimensional product adaptation. Key processes, such as stator and rotor assembly, are automated using robots, automatic positioning systems, circlip bracing mechanisms, and pressure displacement monitoring to ensure quality. The testing system includes four sets of hybrid gearbox comprehensive test systems for stator online detection, motor static detection, back electromotive force detection, and zero test, supporting intelligent self-test, remote fault diagnosis, and online software upgrades. Materials are transported via AGV from smart warehouses, ensuring seamless integration of logistics and production. The line serves as a benchmark for industrial upgrading, accelerating digital transformation, improving assembly efficiency and first-pass yield, reducing labor intensity, and offering flexibility for future upgrades.\nTurnkey assembly and test line for hybrid new energy drive motors. Design emphasizes less manpower, digitalization, flexibility, and modularity. Platform design ensures strong compatibility with multiple products. Automated key processes like stator and rotor assembly using robots and monitoring systems. Four-set hybrid gearbox comprehensive test system for real-time motor component detection. Supports intelligent self-test, remote fault diagnosis, and online software upgrades. AGV-based intelligent material transfer from smart warehouses. Improves assembly efficiency, first-pass yield, and reduces labor intensity. First typical project for customer's electric drive motor factory digital transformation.\nWhat is the main purpose of the electric drive motor assembly and test line?\nThe line is designed as a turnkey solution for assembling and testing hybrid new energy drive motors, aiming to improve automation, efficiency, and quality while supporting digital transformation.\nHow does the system ensure assembly quality for stator and rotor?\nThe stator and rotor assembly uses a robot combined with an automatic positioning system, circlip automatic bracing mechanism, and pressure displacement monitoring to ensure precise and high-quality assembly.\nWhat testing capabilities does the hybrid gearbox comprehensive test system include?\nIt includes stator online detection, motor static detection, motor back electromotive force detection, and motor zero test, with support for intelligent self-test, remote fault diagnosis, and online software upgrades.\nHow are materials handled in this production line?\nMaterials are transported from an intelligent storage warehouse by AGVs, with well-planned logistics routes to ensure seamless connection between logistics and production assembly systems.\nWhat are the key benefits of this assembly line for manufacturers?\nKey benefits include improved assembly efficiency and first-pass yield, reduced labor intensity, flexible design for future upgrades, and accelerated digital transformation in electric drive motor production.\nManufacturing engineers, production managers, and decision-makers in the automotive and new energy industries seeking automated assembly and testing solutions for hybrid electric drive motors, with a focus on digital transformation and efficiency improvement."]},"medium_url":"https:\/\/en.siasun.com\/wp-content\/uploads\/2024\/05\/1-2-300x180.png","thumbnail_url":"https:\/\/en.siasun.com\/wp-content\/uploads\/2024\/05\/1-2-150x150.png","full_url":"https:\/\/en.siasun.com\/wp-content\/uploads\/2024\/05\/1-2.png","_links":{"self":[{"href":"https:\/\/en.siasun.com\/wp-json\/wp\/v2\/posts\/4147","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/en.siasun.com\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/en.siasun.com\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/en.siasun.com\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/en.siasun.com\/wp-json\/wp\/v2\/comments?post=4147"}],"version-history":[{"count":5,"href":"https:\/\/en.siasun.com\/wp-json\/wp\/v2\/posts\/4147\/revisions"}],"predecessor-version":[{"id":4912,"href":"https:\/\/en.siasun.com\/wp-json\/wp\/v2\/posts\/4147\/revisions\/4912"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/en.siasun.com\/wp-json\/wp\/v2\/media\/4149"}],"wp:attachment":[{"href":"https:\/\/en.siasun.com\/wp-json\/wp\/v2\/media?parent=4147"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/en.siasun.com\/wp-json\/wp\/v2\/categories?post=4147"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/en.siasun.com\/wp-json\/wp\/v2\/tags?post=4147"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}